Industry Information

Ball screw ball replacement: precision surgery-level operation guide

The internal structure of the ball screw nut is precise and complex, and the ball bears high loads and rolls precisely in its circulation channel (raceway, returner, return tube).Damage to a single ball (fragmentation, indentation, severe wear) will accelerate the failure of the entire system. Replacing the ball seems simple, but it is actually a […]

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Preventive maintenance after ball screw repair

Successful repair is not the end, good maintenance is the key to ensure the long-term stable operation of the ball screw: I. Regular lubrication: Lubricate strictly according to the time interval and grease brand specified by the manufacturer. This is the most important maintenance! Use a dedicated grease nozzle or automatic lubrication system. The amount

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Maintenance process of ball screw: disassembly, inspection, repair/replacement

1. Preparation for disassembly: Clean the outside of the screw and the surrounding area thoroughly to prevent contaminants from entering during disassembly. Record the original state: mark the position and direction of the nut and support bearing; measure and record the original preload (if possible) and axial clearance (usually measured with a dial indicator). Disconnect

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Basic introduction of mechanism installation components

In the field of mechanical design and manufacturing, mechanism installation components refer to basic components used to connect and fix various mechanical parts to ensure the stable, safe and efficient operation of mechanical systems. These components play a key role in the assembly, maintenance and maintenance of mechanical equipment. I. Main types Bolts and nuts

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Experts should know the basic principles of ball screw precision classification

The basic principle of ball screw precision classification is the deviation between the actual moving distance and the ideal moving distance in the transmission. The smaller the deviation, the higher the precision. There are three cases: The first is the running accuracy of one rotation; the second is the running accuracy of the entire ball

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Future trends of couplings: from hardware to intelligent bodies

I. Digital twin integration The physical parameters of the coupling (stiffness, damping) are mapped to the virtual model to optimize the motion control algorithm in real time (such as ANSYS Twin Builder). II. Application of self-healing materials Microcapsule self-healing polymer: When microcracks appear on the diaphragm, the repair agent is released to extend the life

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Automation coupling: the precise “nerve endings” of intelligent

Automation coupling: the precise “nerve endings” of intelligent manufacturing——The core link that drives high-precision motion control In the wave of Industry 4.0 and intelligent manufacturing, automation couplings have surpassed the role of traditional mechanical connectors and become the “intelligent joints” of precision transmission systems. It directly determines the motion stability, response speed and life of

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Commonly used core parts and components of automation equipment

Automation equipment is a complex system with a wide variety of parts and components. The following lists the most core and common categories: I. Power and actuators: Motor:Servo motor: High-precision, high-response speed position, speed, and torque control core. A servo driver is required. Stepper motor: Open-loop control, low cost, suitable for occasions where precision requirements

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Main categories of automation equipment

There are many types of automation equipment, and their application fields are extremely wide (industrial manufacturing, logistics warehousing, medical treatment, agriculture, home furnishing, etc.). The structures and required parts of different equipment vary greatly, but the core components and commonly used parts have many things in common. Below I will sort out the main categories

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