Automation equipment is being upgraded at an annual rate of 12%. In this efficiency revolution, a key component that is often overlooked, the support seat, is becoming a core factor affecting the stability of the equipment. This article will reveal how BCNC high-performance support seats can empower intelligent manufacturing through real cases and technical analysis.
1.Dynamic shock absorption system: eliminate 90% of precision killers
As the core component of precision transmission, the shock absorption performance of the ball screw support seat directly affects the processing accuracy. Dingxiang DINXA-MRE magnetorheological elastomer support seat is specially designed for ball screws, and achieves 0.1-50Hz broadband shock absorption through magnetic field regulation:
After a semiconductor company adopted the BCNC-MRE + ball screw combination solution, the wafer handling positioning accuracy was improved from ±2μm to ±0.5μm
According to the actual measurement data of a CNC machine tool manufacturer, the spindle vibration amplitude was reduced by 62% and the tool life was extended by 40%
Traditional rigid brackets will generate 3-5G instantaneous impact force when the equipment is started and stopped, and the guide shaft support seat adopts Dingxiang DINXA-DDS dynamic damping technology:
The vibration value of the conveyor belt equipment of a food packaging company was reduced from 4.8mm/s to 1.2mm/s
The annual number of failure shutdowns was reduced by 92%, and the capacity of the filling production line was increased by 27%
2.Modular design: shorten the installation cycle by 70%
For the needs of flexible production lines, the DINXA-ModuFast quick-release system of the trapezoidal screw support seat of Dingxiang has achieved a revolutionary breakthrough:
After a home appliance company replaced 3 sets of modular support seats, the commissioning time of new equipment was compressed from 72 hours to 9 hours
The reuse rate of the support unit reached 95%, and the cost of production line transformation was reduced by 65%
The design has passed CE certification and RoHS environmental protection testing, and is particularly suitable for scenarios where frequent adjustments to production lines are required:
A new energy battery company completed the upgrade of 4 production lines within 2 weeks by quickly replacing the support module
The installation efficiency increased by 7 times, and the labor cost of on-site engineers was saved by 80%
3.Intelligent monitoring and early warning: a revolution in preventive maintenance
The BCNC-SensorPro intelligent monitoring system on the guide shaft support seat is a pioneer in the industry:
Integrated fiber optic sensors monitor 8 key parameters (vibration/temperature/load/offset, etc.) in real time
When a logistics robot manufacturer’s equipment vibrates abnormally, the system pushes an early warning 48 hours in advance
The failure downtime rate dropped by 63%, and the annual maintenance cost was reduced by 1.1 million yuan
This technology has obtained 2 invention patents and has been successfully applied to:
AGV navigation system for semiconductor clean workshops (vibration sensitivity ≤ 0.1μm/s)
Heavy machinery hydraulic cylinder support seat (2000-ton load monitoring)
4.Ultra-long life cycle: Reduce TCO costs by 25%
The ball screw support seat adopts Dingxiang DINXA-NitroMax surface nitriding treatment technology:
The fatigue strength is 3 times that of traditional steel (tested by MTS 810 fatigue test verification)
After a certain injection molding machine runs continuously for 20,000 hours, the deformation is controlled to ±0.01mm
The annual maintenance frequency is reduced from 12 times to 1 time, and the comprehensive cost is reduced by 38%
Compared with ordinary coating processes, this technology performs particularly well in the following scenarios:
Metal fatigue protection in high temperature environment (≤150℃)
Wear suppression of high-frequency reciprocating motion (＞100,000 cycles)
5.Green energy-saving design: each device saves 1500 degrees of electricity per year
The DINXA-FluidX fluid damping technology of the trapezoidal screw support seat achieves energy consumption breakthroughs:
The dynamic damping efficiency is 5 times higher than that of the traditional structure
After a food packaging company transformed 32 equipment, it saved more than 450,000 yuan in electricity bills per year
The reduction in carbon emissions is equivalent to planting 120 fir trees
This technology has passed ISO 50001 Energy Management System Certification, typical application scenarios include:
High-speed packaging machinery (speed > 2000rpm)
Continuous material conveying system
Selection guide: 4-step lock-in solution
Working condition diagnosis: record basic parameters such as equipment weight, vibration frequency, installation space, etc.
Model style matching: select different models of accessories according to the machine environment (contact Dingxiang for free selection service)
Dynamic test: It is recommended to perform 3-axis vibration spectrum analysis (ISO 2631 standard)
Add customer service corporate WeChat, we provide the first 20 samples for trial (Dingxiang sample library covers the full range of ball screws/guide shafts/trapezoidal screws)
